The Challenge
Zonex required a product that could compete visually and functionally with top-tier smart thermostats, but with:
- A cost-effective enclosure for scalable manufacturing
- Embedded electronics that allow future feature expansion
- A customizable interface for varied customer configurations
- Modern industrial design that enhances brand positioning
Our Solution
PrototyperLab delivered a complete solution—mechanical, electrical, and software-ready—tailored for smart building deployment and designed for mass production.
Services Delivered
- Industrial Design – Created a clean, modern enclosure with intuitive UI elements
- Mechanical Engineering – Developed injection-mold-ready parts to reduce tooling and per-unit cost
- Electronics Engineering – Integrated scalable firmware and modular electronics
- Manufacturing & Production – Design optimized for large-scale injection molding and quick assembly
Key Advantages
- Clean industrial design that elevated the brand
- Injection-molded casing to reduce manufacturing cost
- Scalable electronics platform with room for future expansion
- Firmware and interface customizable to client preferences
Services Provided
- Industrial Design
- Mechanical Engineering
- Electronics Engineering
- Manufacturing & Production
Building Your Own Smart Hardware Product?
Whether you’re designing an industrial control unit, smart thermostat, or IoT-enabled appliance—PrototyperLab brings your vision to life with scalable, production-ready solutions that balance cost, design, and tech.